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Introduction

The cement clinker grinding plant or cement grinding station acts as an individual production line in the last period of the cement production process. In the finished product period, the cement clinker is ground by adding moderate mixing materials and then forms the finished cement.

Production Process of Cement Clinker Grinding Plant:
After gypsum, clinker and limestone are measured by the belt weigher, they will be mixed together in accordance with particular proportions, and then sent to the stable weighing warehouse. During this process, magnetic metals are removed by the iron remover from these materials. Then mixed materials will be sent into the rolling machine to be crushed. After crushed, they will be sent to the powder separator, in which coarse powder will be sent back to the grinding mill while the fine one will be sent to the elevator for finished products. Finally, they will be sent to finished product storage. Meanwhile, dusty gas from the grinding mill will be purified by the environmental protection equipment before discharged into the atmosphere.

Flow Chat of Ball Mill For Grinding Cement Clinker

Flow Chat of Vertical Roller Mill For Grinding Cement Clinker

Features

1. The batching system have been adopt automatic quantitative feeding and measuring device, which have increase the material batching accuracy and also stablilizing the production’s quality.

2. Adopting tube mill or vertical roller mill to producing qualify cement according to the raw material’s condition of clients.

3. Producing system have adopt closed circuit to reduce the energy consumption of cement grinding. The single line scale can be from 15tpd to 1500tpd, which have been covered the cement factory’s different manufacture demand.

4. Adoption of High efficiency air classifier and pulse type bag filter have created the circumstance for energy saving and energy consumption reduction.

5. The mill and air classifier have adopt 3D computer design, which have reasonable structure and reliable operation.

6. The grinding system have adopt best ventilation air volume design, which will reduce the installed capacity.

7. Plant have high automation level, the operating process will adopt DCS central control system for adjustment, control and alarm in master control room, then the whole plant have less operator and also increase the working efficiency.

Parameter

No.	Item	Unit	Closed circuit production
1	Factory capacity	×10³ t/a	100	160	250	350	500
2	Main material usage
①	Clinker	t/a	80000	128000	200000	280000	400000
②	Gypsum	t/a	5000	8000	12500	17500	25000
③	Pozzolana	t/a	15000	24000	37500	52500	75000
3	Energy consumption
①	Fresh water	t/a	4000	7000	9000	12000	17000
②	Electrical	kWh/a	3600000	5700000	8500000	1200000	17000000
4	Layout transportation
①	Land area	㎡	15000	18000	20000	22000	24000
5	Project invest
①	Production line total invest	Ten	600	1000	1500	2000	2850
		thousand
6	Workers		30	35	35	35	35
7	Main equipment
①	Ball mill		Φ2.2×6.5m	Φ2.4×11m	Φ3×11m	Φ3.2×13m	Φ3.5×13m
			14t/h	24t/h	35t/h	50t/h	70t/h
			380kW	630kW	1250kW	1600kW	2000kW
②	Belt conveyor		B500	B650	B650	B800	B1000
③	Mill outlet bucket elevator		TH315	TH400	NE100	NE150	NE200
④	Air classifier		NHX400	NHX600	NHX700	NHX800	NHX1000
			(Osepa N250)	(Osepa N500)	(Osepa N750)	(Osepa N1000)	(Osepa N1500)
⑤	Bag filter		PPC32-4	PPC32-6	PPC64-5	PPC64-6	PPC64-7
			(PPC64-6)	(PPC96-7)	(PPC96-2×5)	(PPC96-2×6)	(PPC96-2×10)
⑥	Finished production bucket elevator		TH250	TH315	NE50	NE100	NE100
⑦	Screw conveyor		LS400	LS400	LS500	-	-
⑧	Packer		3 nozzle	4 nozzle	6 nozzle	8 nozzle	8 nozzle
⑨	Belt weigher		B500×2000	B650×2500	B800×2500	B800×2500	B1000×3500

Cement Clinker Grinding Plant

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