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Cement Clinker Grinding Plant

Capacity: 50 - 1500 (ton/day)

 

Raw Materials: Clinker, Gypsum, Slag, etc.

 

Main Equipment: Vertical Mill, Ball Mill, Bag Filter, Bucket Elevator, etc.

 

Application: Grinding System for Cement Production

Whatsapp: +86 18037866379
Send e-mail: mic@zkcorp.com
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PRODUCT

Introduction

We provide the full range service including design, manufacturing, installation and training for complete cement clinker grinding plant with capacity from 50t/d to 1500t/d. 

The cement clinker grinding plant acts as an individual production line in the last period of the cement production process. In the finished product period, the cement clinker is ground by adding moderate mixing materials and then forms the finished cement. Main Equipments: Cement Ball Mill or Vertical Mill, Dust Collector, Powder Separator, Bucket Elevator, etc. 
 
Flow Chat of Ball Mill For Grinding Cement Clinker
Flow Chat of Vertical Mill For Grinding Cement Clinker
Production Process:
After gypsum, clinker and limestone are measured by the belt weigher, they will be mixed together in accordance with particular proportions, and then sent to the stable weighing warehouse. During this process, magnetic metals are removed by the iron remover from these materials. Then mixed materials will be sent into the rolling machine to be crushed. After crushed, they will be sent to the powder separator, in which coarse powder will be sent back to the grinding mill while the fine one will be sent to the elevator for finished products. Finally, they will be sent to finished product storage. Meanwhile, dusty gas from the grinding mill will be purified by the environmental protection equipment before discharged into the atmosphere.
 

Features

1. The batching system have been adopt automatic quantitative feeding and measuring device, which have increase the material batching accuracy and also stablilizing the production’s quality.

2. Adopting tube mill or vertical roller mill to producing qualify cement according to the raw material’s condition of clients.

3. Producing system have adopt closed circuit to reduce the energy consumption of cement grinding. The single line scale can be from 15tpd to 1500tpd, which have been covered the cement factory’s different manufacture demand.

4. Adoption of High efficiency air classifier and pulse type bag filter have created the circumstance for energy saving and energy consumption reduction.

5. The mill and air classifier have adopt 3D computer design, which have reasonable structure and reliable operation.

6. The grinding system have adopt best ventilation air volume design, which will reduce the installed capacity.

7. Plant have high automation level, the operating process will adopt DCS central control system for adjustment, control and alarm in master control room, then the whole plant have less operator and also increase the working efficiency.

Parameter

No. Item Unit Closed circuit production
1 Factory capacity ×10³ t/a 100 160 250 350 500
2 Main material usage 　 　 　 　 　 　
① Clinker t/a 80000 128000 200000 280000 400000
② Gypsum t/a 5000 8000 12500 17500 25000
③ Pozzolana t/a 15000 24000 37500 52500 75000
3 Energy consumption 　 　 　 　 　 　
① Fresh water t/a 4000 7000 9000 12000 17000
② Electrical kWh/a 3600000 5700000 8500000 1200000 17000000
4 Layout transportation 　 　 　 　 　 　
① Land area ㎡ 15000 18000 20000 22000 24000
5 Project invest 　 　 　 　 　 　
① Production line total invest Ten     600 1000 1500 2000 2850
　 　 thousand 　 　 　 　 　
6 Workers 　 30 35 35 35 35
7 Main equipment 　 　 　 　 　 　
① Ball mill 　 Φ2.2×6.5m Φ2.4×11m Φ3×11m Φ3.2×13m Φ3.5×13m
　 　 　 14t/h 24t/h 35t/h 50t/h 70t/h
　 　 　 380kW 630kW 1250kW 1600kW 2000kW
② Belt conveyor 　 B500 B650 B650 B800 B1000
③ Mill outlet bucket elevator 　 TH315 TH400 NE100 NE150 NE200
④ Air classifier 　 NHX400 NHX600 NHX700 NHX800 NHX1000
　 　 　 (Osepa N250) (Osepa N500) (Osepa N750) (Osepa N1000) (Osepa N1500)
⑤ Bag filter 　 PPC32-4 PPC32-6 PPC64-5 PPC64-6 PPC64-7
　 　 　 (PPC64-6) (PPC96-7) (PPC96-2×5) (PPC96-2×6) (PPC96-2×10)
⑥ Finished production bucket elevator 　 TH250 TH315 NE50 NE100 NE100
⑦ Screw conveyor 　 LS400 LS400 LS500 - -
⑧ Packer 　 3 nozzle 4 nozzle 6 nozzle 8 nozzle 8 nozzle
⑨ Belt weigher 　 B500×2000 B650×2500 B800×2500 B800×2500 B1000×3500

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